Insulation Resistance Tester

HUAYI: Professional Insulation Resistance Tester Manufacturer

 

Wuhan HUAYI Electric Power Technology Co.,Ltd. (HUAYI for short) is a professional manufacturer in China, researching and manufacturing electric testing equipment. HUAYI insist developing and marketing independently, and make efforts to improve the products quality, reduce cost, and improve efficiency.

 

 
 
Why Choose Us

Rich Experience

The company was established in 2005 and has more than ten years of professional experience. It is one of the earliest manufacturers of high-voltage testers in China.

Professional Technology Support

Specialize in testing and solutions for more than 18 years. Own experienced engineers. Professional on delivery, installation, debugging, and training.

ISO Certification

We have a professional R&D technical team and strict quality control to ensure safety, accuracy and efficiency. Passed ISO9001 certification and obtained relevant patent certificates.

24 hours After-sales

Professional after-sales service, paying attention to customers' feedback about products; Providing solutions within 24 hours, if the customers have any problem; Act quickly and efficiently.

 

Product Parameter

 

Model

BC2533

Output voltage

500V DC

1000V DC

2500V DC

Accuracy

Temperature

23℃±5℃

Insulation resistance

1MΩ~25GΩ ±5%

2MΩ~40GΩ ±5%

5MΩ~100GΩ ±5%

Output voltage

4MΩ~25GΩ 0~+10%

8MΩ~40GΩ 0~+10%

25MΩ~100GΩ 0~+10%

HV short-circuit current

≥1mA

Power supply

8 AA batteries (8 AA rechargeable batteries, external charger)

Work environment

Temperature:-10℃~40℃

Relative humidity: ≤85 %

Storage environment

Temperature: -25℃~60℃

Relative humidity: ≤90 %

Insulation performance

When the voltage between the circuit and the shell body is 1000V DC, the maximum resistance is 2500MΩ.

Withstand voltage properties

When the voltage between the circuit and shell body is 2500V DC, the withstand voltage time is 1 minute.

Dimension

230×190×90mm (L×W×H)

Weight

2kg

Accessory

A set test line, the instrument manual, the certificate

 

 
Advantages of Insulation Resistance Tester
 
01/

Safe and Reliable
An insulation resistance tester measures the resistance that insulation materials offer against the flow of electric current. By conducting regular Insulation Resistance tests, engineers can identify potential issues before they escalate, thereby ensuring that systems remain safe and operational.

02/

Data Logging and Analysis
Many modern insulation resistance testers offer data logging and analysis capabilities. This allows for the recording of test results over time, facilitating trend analysis and data-driven decision-making.

03/

Easy to Operate
The operation of an insulation resistance tester is straightforward, making it accessible for technicians of varying experience levels. To use the device, a technician connects the tester to the equipment being assessed and selects the appropriate test voltage.

04/

Compact and Portable
Modern insulation resistance testers are designed to be compact and portable. This versatility is particularly beneficial for organizations that require mobility in their testing processes, allowing technicians to perform tests on-site or in controlled environments.

 

15KV Insulation Resistance Tester With DAR And PI

 

Uses of An Insulation Resistance Tester

Power Systems: Detecting the insulation condition of transformers, generators, motors, and cables to prevent electrical accidents caused by insulation failures.

 

Buildings and Facilities: Checking the electrical systems of buildings to ensure the insulation performance of electrical lines and equipment meets safety standards.

 

Industrial Equipment: Evaluating and maintaining the insulation condition of various industrial equipment to prevent equipment failures and downtime.

 

Communication Systems: Detecting the insulation condition of communication equipment and lines to ensure their normal operation.

 

 

Why a Multimeter Cannot Replace an Insulation Resistance Tester

Although both instruments measure resistance, their design and purpose are very different:

 

Test Voltage Is Too Low
Multimeter: Uses about 0.3–3V for resistance measurement.
Insulation Tester: Applies 500V, 1000V, or higher.
Without high voltage, many defects cannot be revealed.
 

Measurement Range Is Too Small
Multimeter: Limited to about 10–20 MΩ.
Insulation Tester: Reads up to GΩ levels.
Most insulation tests require ranges far beyond a multimeter’s capability.
 

No Time-Based Diagnostics
Multimeters give a single static reading.
IR testers provide time series data for DAR/PI, crucial for detecting subtle problems.
 

Safety Limitations
IR testers safely discharge residual charge from large capacitive loads (motors, cables).
Multimeters lack discharge circuits—using them on high-capacitance systems can be dangerous.

High Voltage Insulation Resistance Tester

 

Safety Precautions Should

 

 

Safety is paramount when using a tester. Always ensure that the equipment under test is de-energized and properly grounded before commencing the test. Wear the appropriate personal protective equipment (PPE), such as insulated gloves and safety glasses. The tester should also be handled according to the manufacturer's guidelines to avoid accidents or damage. Lastly, be mindful of the high voltages involved during the test and ensure that no one else is near the equipment being tested.

 

How To Cooperate With Us

 

 

Inquiry: You can contact us online or sending us an inquiry. Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
Phone Number: (+86)-18062012971/whatsapp:+8618064115448
E-mail: sales@sinohipot.com/ tina@sinohipot.com

 

Custom Plan Development: During the consultation, we’ll evaluate your specific requirements and together, craft a custom quality assurance plan tailored to your needs.

 

Agreement and Setup: Once you’re satisfied with the plan, we’ll finalize the details and set up everything needed to get started.

 

Quality Assurance Implementation: Our team will then implement the quality assurance protocols on your selected products or processes.

 

Delivery: Deliver cargos by sea or by air according to requirement. 

 

Packaging and Delivery

 

 

Packing detail:

Packing with wooden cases, provide different solutions of shipping way.

Payment:

We accept many payment term, such as T/T, Western Union, L/C.

Warranty period:

One-year warranty, Installation, and commissioning of specific products.

Delivery time:

Most of our products are in stock and can be delivered upon payment. The delivery time usually does not exceed 15 days.

 

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Our Certificates

 

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FAQ

Q: When can I get the price?

A: Usually we quote within 24 hours after we get your inquiry.

Q: What is your minimum order quantity, can you send me samples?

A: Our minimum order quantity is 1 set, and the sample shipping fee needs to be provided by you.

Q: Do you have the products in stock

A: Most Of our tester has stock.You can contact us to make sure

Q: Is there the products tested before shipping?

A: Our products undergo factory testing and are accompanied by reports.

Q: Would you have a discount?

A: Yes we could offer different discount according to your order quantity. We also hold regular promotional activities every year.

Q: Have your products been exported?

A: We have more than 10 years of export experience. Please contact us to confirm if there is a local partner.

Q: What about the transportation?

A: Usually we take door to door express delivery ,cause it's more convenient and fast.

Q: What is an insulation resistance tester?

A: Insulation resistance tester is an important technical tool to measure the protective capacity of electrical systems. It evaluates the electrical system insulation by the application of direct current voltage on the measured insulation surface. It can be used to detect new electrical equipment failure as well as to ensure effective operation of running electrical devices.

Q: How does an insulation resistance tester work?

A: It operates by applying a direct current (DC) voltage across the non-conductive layer and measuring the resulting resistance. During the test, a curent flows through the insulation material, and the tester measures how much resistance the insulation provides to the flow of electricity. High resistance values indicate a good non-conductive layer, while low resistance values suggest degradation or the presence of moisture. Additionally, the tester can help detect dielectric absorption, which is the ability of the insulation to absorb and release charge over time.

Q: Can an insulation tester damage equipment?

A: No, if used correctly. The applied voltage is within safe limits. However, always check manufacturer specifications before testing sensitive electronics.

Q: Why do results vary with temperature and humidity?

A: Moisture significantly lowers insulation resistance. For accurate comparison, test under similar conditions or apply temperature correction.

Q: Do I need a digital or analog insulation tester?

A: Digital models (like Honeytek’s) provide precise readings, auto-ranging, and time-based functions.
Analog models are simpler but less versatile.

Q: Common issues during insulation testing?

A: Unstable or fluctuating readings: Often caused by surface moisture or contamination.
Solution: Clean and dry before retesting.
Low DAR or PI values: May indicate deep moisture ingress or insulation aging. Consider drying or replacing equipment.
Environmental impact: Humidity and temperature strongly influence results. Always record environmental conditions during tests.
Large equipment with capacitance: Motors and long cables require longer discharge times. Test in sections if possible.

Q: What are the main parts of an insulation resistance tester?

A: Common components include a voltage selector switch, test lead terminals, analog or digital display, test button, and sometimes memory or data logging features in digital models.

Q: What factors can affect insulation resistance readings?

A: Factors include temperature, humidity, moisture, surface contamination, and the age or condition of the insulation material.

Q: How often should insulation resistance testing be performed?

A: It should be done periodically—for example, annually for industrial equipment or before commissioning new electrical installations.

As one of the most professional insulation resistance tester manufacturers and suppliers in China, we're featured by quality products and competitive price. Please rest assured to buy cheap insulation resistance tester made in China here from our factory.

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