Secondary Injection Relay Test Set

HUAYI: Professional Secondary Injection Relay Test Set Manufacturer

 

Wuhan HUAYI Electric Power Technology Co.,Ltd. (HUAYI for short) is a professional manufacturer in China, researching and manufacturing electric testing equipment. HUAYI insist developing and marketing independently, and make efforts to improve the products quality, reduce cost, and improve efficiency.

 

 
 
Why Choose Us

Rich Experience

The company was established in 2005 and has more than ten years of professional experience. It is one of the earliest manufacturers of high-voltage testers in China.

Professional Technology Support

Specialize in testing and solutions for more than 18 years. Own experienced engineers. Professional on delivery, installation, debugging, and training.

ISO Certification

We have a professional R&D technical team and strict quality control to ensure safety, accuracy and efficiency. Passed ISO9001 certification and obtained relevant patent certificates.

24 hours After-sales

Professional after-sales service, paying attention to customers' feedback about products; Providing solutions within 24 hours, if the customers have any problem; Act quickly and efficiently.

 

Product Parameter

 

Running Conditions

Power supply

AC220V±10% 50Hz

Work Environment

Temperature:-10℃~40℃

Humidity

≤85%

Dimension

450*320*310mm3

Weight

20kg

 

Output Supply

AC voltage

0~220V/3A

AC current

0~100A/7.5V,0~20A/25V,0~5A/5V

DC voltage

0~220V/3A

DC current

0~20A/25V

Constant voltage output

DC24V,DC48V,DC110V,DC220V

 

 
Advantages of Secondary Injection Relay Test Set
 
01/

Accurate testing: Secondary injection relay test sets are designed to provide accurate and reliable test results, ensuring that protective relays are working as intended.

02/

Flexible testing: Secondary injection relay test sets can perform a variety of tests on different types of protective relays, including overcurrent, distance, and differential relays.

03/

Time-saving: Secondary injection relay test sets can automate and streamline the testing process, saving time and reducing the risk of human error.

04/

Safe testing: Secondary injection relay test sets are designed to perform tests in a safe and controlled manner, minimizing the risk of damage to equipment or personnel.

05/

Easy to use: Secondary injection relay test sets are typically easy to use and require minimal training, making them accessible to maintenance personnel.

06/

Compact and Lightweight Design: Portability is a major advantage of modern secondary injection relay test sets. This portability makes them ideal for field service, mobile maintenance crews, and confined switchgear rooms where space is limited.

 

Three Phase Secondary Current Injection Relay Test Set

 

Commercial Uses of Secondary Injection Relay Test Sets

Power Plant Operations
Large-scale power generation facilities rely on complex protection systems to safeguard turbines, generators, and switchgear from overcurrent, short circuits, and equipment failure. Secondary injection relay test sets are used to validate the performance of protective relays that monitor and isolate faults within milliseconds.

 

Substation Maintenance
Electrical substations serve as critical nodes in transmission and distribution networks. Secondary injection relay test sets is a standard procedure during preventive maintenance to ensure that protection relays respond accurately to simulated fault conditions.

 

Marine Testing
Ships and offshore platforms operate isolated electrical systems where power reliability is crucial for navigation, propulsion, and safety systems. Secondary injection relay test sets ensures protection devices function correctly in harsh marine environments.

 

Transformer Manufacturing
Before transformers are shipped to customers, manufacturers conduct rigorous testing to confirm design integrity and protection system accuracy. Secondary injection relay test sets are performed after primary tests like turns ratio and insulation resistance checks.

 

The Secondary Injection Relay Test Set Testing Process
1

Preparation

Before conducting secondary injection testing, thorough preparation is essential. This includes reviewing equipment specifications, developing test procedures, and ensuring proper safety measures are in place.

2

Simulation

During testing, specialized test equipment injects simulated fault currents or voltages into the relay’s secondary circuitry. The relay’s response is then compared against expected behavior to assess its performance.

3

Analysis and Reporting

Test results are analyzed to identify any deviations from expected performance. Comprehensive reports are generated, documenting test procedures, results, and any recommendations for corrective action.

4

Follow-up Actions

Based on test findings, necessary corrective actions are implemented, which may include recalibration, adjustment, or replacement of relays or associated components.

 

 

The Difference Between Primary Injection Relay Test and Secondary Injection Relay Test

A primary injection test is conducted by injecting the actual operating current into the primary current path of the circuit breaker. In this case, current sensors are strategically placed in the primary current path of the circuit breaker so that they can feed a secondary signal (much smaller in magnitude) to the solid state trip device. This secondary signal is a scaled representative of the primary current being injected into the breaker. The solid-state trip device will then respond with operational signals based on its interpretation of what the primary current is doing.

 

A secondary injection test, on the other hand, bypasses the primary current path of the circuit breaker and injects secondary signals directly into the trip device. A secondary injection method of testing the operational characteristics of a LVCB may not verify the proper functionality of current sensors in the primary current path, but it does have the advantage of being performed using test equipment that is much lighter and more portable that what might otherwise be used in primary injection testing.

Six Phase Universal Relay Test Set

 

Product Accessory

 

l Number

Name

Amount

1

Mainframe

One

2

Power line

One

3

Test line

One

4

Fuse

Three

5

Specification

One

6

Inspection Report

One

7

Certification

One

 

How To Cooperate With Us

 

 

Inquiry: You can contact us online or sending us an inquiry. Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
Phone Number: (+86)-18062012971/whatsapp:+8618064115448
E-mail: sales@sinohipot.com/ tina@sinohipot.com

 

Custom Plan Development: During the consultation, we’ll evaluate your specific requirements and together, craft a custom quality assurance plan tailored to your needs.

 

Agreement and Setup: Once you’re satisfied with the plan, we’ll finalize the details and set up everything needed to get started.

 

Quality Assurance Implementation: Our team will then implement the quality assurance protocols on your selected products or processes.

 

Delivery: Deliver cargos by sea or by air according to requirement. 

 

Packaging and Delivery

 

 

Packing detail:

Packing with wooden cases, provide different solutions of shipping way.

Payment:

We accept many payment term, such as T/T, Western Union, L/C.

Warranty period:

One-year warranty, Installation, and commissioning of specific products.

Delivery time:

Most of our products are in stock and can be delivered upon payment. The delivery time usually does not exceed 15 days.

 

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Our Certificates

 

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FAQ

Q: When can I get the price?

A: Usually we quote within 24 hours after we get your inquiry.

Q: What is your minimum order quantity, can you send me samples?

A: Our minimum order quantity is 1 set, and the sample shipping fee needs to be provided by you.

Q: Do you have the products in stock

A: Most Of our tester has stock.You can contact us to make sure

Q: Is there the products tested before shipping?

A: Our products undergo factory testing and are accompanied by reports.

Q: Would you have a discount?

A: Yes we could offer different discount according to your order quantity. We also hold regular promotional activities every year.

Q: Have your products been exported?

A: We have more than 10 years of export experience. Please contact us to confirm if there is a local partner.

Q: What about the transportation?

A: Usually we take door to door express delivery ,cause it's more convenient and fast.

Q: What is a secondary injection relay test set and how does it work?

A: A secondary injection relay test set is a device used to test electrical protection relays by injecting controlled secondary current and voltage signals. It bypasses the primary current transformers, allowing technicians to simulate real fault conditions and assess relay response without interrupting the power system. This method is accurate and time-saving for maintenance.

Q: Do test sets work with all protection relays?

A: No, not all test sets are compatible with every protection relay. It's essential to match the test set’s output capabilities with the relay’s voltage and current requirements for accurate and safe testing.
Voltage & Current Ratings: The test set must be able to supply the exact voltage and current levels specified by the relay manufacturer.
Signal Compatibility: Some relays require specific signal types (e.g., AC, DC, or pulsed signals), which may not be supported by all test equipment.
Verification Needed: Always cross-check the relay’s technical specifications against the test set’s output range before conducting any tests.

Q: Are test results accurate in electrically noisy environments?

A: Yes, high-quality test sets are designed to deliver reliable results even in electrically noisy industrial environments, provided they include proper noise mitigation features. Proper grounding of both the test set and the system under test minimizes the risk of interference.

Q: How do users protect test sets when used outdoors?

A: Outdoor use exposes test equipment to dust, moisture, and temperature extremes, but many modern test sets are built to withstand these conditions with protective design features.
Durable Enclosures: Rugged, impact-resistant cases with IP (Ingress Protection) ratings such as IP54 or higher help keep out dust and water.
Sealed Connectors: Prevent moisture ingress at critical connection points.
Wide Operating Range: Reliable performance in temperatures from -10°C to +50°C ensures usability in diverse climates.

Q: Can test sets operate safely in adverse weather conditions?

A: While many test sets are built for tough environments, extreme weather—such as heavy rain, snow, or intense heat—requires additional precautions to protect the device and ensure operator safety.
Weatherproof Covers: Use protective covers or enclosures during storms to shield the unit from direct exposure.
Thermal Management: Avoid leaving the test set in direct sunlight for long periods; excessive heat can affect battery life and screen performance.
Condensation Risks: Moving the unit from cold to warm environments can cause internal condensation—allow time for acclimatization before powering on.

Q: Can the test set be upgraded after purchase?

A: Yes, many secondary injection relay test sets are designed with upgradability in mind, allowing users to enhance functionality over time without replacing the entire unit. Regular firmware upgrades add new relay support, improve interface features, and fix bugs.

Q: Can multiple technicians share a single secondary injection relay test set?

A: Yes, protection secondary injection relay test sets are commonly shared among technicians in industrial and utility settings, especially given their cost and specialized function. To ensure smooth sharing, implement a maintenance log and calibration schedule. Training all users on proper handling and storage also reduces the risk of damage and ensures consistent testing procedures across teams.

As one of the most professional secondary injection relay test set manufacturers and suppliers in China, we're featured by quality products and competitive price. Please rest assured to buy cheap secondary injection relay test set made in China here from our factory.

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