HUAYI: Professional Secondary Injection Relay Test Set Manufacturer
Wuhan HUAYI Electric Power Technology Co.,Ltd. (HUAYI for short) is a professional manufacturer in China, researching and manufacturing electric testing equipment. HUAYI insist developing and marketing independently, and make efforts to improve the products quality, reduce cost, and improve efficiency.
Why Choose Us
Rich Experience
The company was established in 2005 and has more than ten years of professional experience. It is one of the earliest manufacturers of high-voltage testers in China.
Professional Technology Support
Specialize in testing and solutions for more than 18 years. Own experienced engineers. Professional on delivery, installation, debugging, and training.
ISO Certification
We have a professional R&D technical team and strict quality control to ensure safety, accuracy and efficiency. Passed ISO9001 certification and obtained relevant patent certificates.
24 hours After-sales
Professional after-sales service, paying attention to customers' feedback about products; Providing solutions within 24 hours, if the customers have any problem; Act quickly and efficiently.
Product Parameter
Running Conditions
|
Power supply |
AC220V±10% 50Hz |
|
Work Environment |
Temperature:-10℃~40℃ |
|
Humidity |
≤85% |
|
Dimension |
450*320*310mm3 |
|
Weight |
20kg |
Output Supply
|
AC voltage |
0~220V/3A |
|
AC current |
0~100A/7.5V,0~20A/25V,0~5A/5V |
|
DC voltage |
0~220V/3A |
|
DC current |
0~20A/25V |
|
Constant voltage output |
DC24V,DC48V,DC110V,DC220V |
Advantages of Secondary Injection Relay Test Set
Accurate testing: Secondary injection relay test sets are designed to provide accurate and reliable test results, ensuring that protective relays are working as intended.
Flexible testing: Secondary injection relay test sets can perform a variety of tests on different types of protective relays, including overcurrent, distance, and differential relays.
Time-saving: Secondary injection relay test sets can automate and streamline the testing process, saving time and reducing the risk of human error.
Safe testing: Secondary injection relay test sets are designed to perform tests in a safe and controlled manner, minimizing the risk of damage to equipment or personnel.
Easy to use: Secondary injection relay test sets are typically easy to use and require minimal training, making them accessible to maintenance personnel.
Compact and Lightweight Design: Portability is a major advantage of modern secondary injection relay test sets. This portability makes them ideal for field service, mobile maintenance crews, and confined switchgear rooms where space is limited.

Power Plant Operations
Large-scale power generation facilities rely on complex protection systems to safeguard turbines, generators, and switchgear from overcurrent, short circuits, and equipment failure. Secondary injection relay test sets are used to validate the performance of protective relays that monitor and isolate faults within milliseconds.
Substation Maintenance
Electrical substations serve as critical nodes in transmission and distribution networks. Secondary injection relay test sets is a standard procedure during preventive maintenance to ensure that protection relays respond accurately to simulated fault conditions.
Marine Testing
Ships and offshore platforms operate isolated electrical systems where power reliability is crucial for navigation, propulsion, and safety systems. Secondary injection relay test sets ensures protection devices function correctly in harsh marine environments.
Transformer Manufacturing
Before transformers are shipped to customers, manufacturers conduct rigorous testing to confirm design integrity and protection system accuracy. Secondary injection relay test sets are performed after primary tests like turns ratio and insulation resistance checks.
The Secondary Injection Relay Test Set Testing Process
Preparation
Before conducting secondary injection testing, thorough preparation is essential. This includes reviewing equipment specifications, developing test procedures, and ensuring proper safety measures are in place.
Simulation
During testing, specialized test equipment injects simulated fault currents or voltages into the relay’s secondary circuitry. The relay’s response is then compared against expected behavior to assess its performance.
Analysis and Reporting
Test results are analyzed to identify any deviations from expected performance. Comprehensive reports are generated, documenting test procedures, results, and any recommendations for corrective action.
Follow-up Actions
Based on test findings, necessary corrective actions are implemented, which may include recalibration, adjustment, or replacement of relays or associated components.
A primary injection test is conducted by injecting the actual operating current into the primary current path of the circuit breaker. In this case, current sensors are strategically placed in the primary current path of the circuit breaker so that they can feed a secondary signal (much smaller in magnitude) to the solid state trip device. This secondary signal is a scaled representative of the primary current being injected into the breaker. The solid-state trip device will then respond with operational signals based on its interpretation of what the primary current is doing.
A secondary injection test, on the other hand, bypasses the primary current path of the circuit breaker and injects secondary signals directly into the trip device. A secondary injection method of testing the operational characteristics of a LVCB may not verify the proper functionality of current sensors in the primary current path, but it does have the advantage of being performed using test equipment that is much lighter and more portable that what might otherwise be used in primary injection testing.

Product Accessory
|
l Number |
Name |
Amount |
|
1 |
Mainframe |
One |
|
2 |
Power line |
One |
|
3 |
Test line |
One |
|
4 |
Fuse |
Three |
|
5 |
Specification |
One |
|
6 |
Inspection Report |
One |
|
7 |
Certification |
One |
How To Cooperate With Us
Inquiry: You can contact us online or sending us an inquiry. Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
Phone Number: (+86)-18062012971/whatsapp:+8618064115448
E-mail: sales@sinohipot.com/ tina@sinohipot.com
Custom Plan Development: During the consultation, we’ll evaluate your specific requirements and together, craft a custom quality assurance plan tailored to your needs.
Agreement and Setup: Once you’re satisfied with the plan, we’ll finalize the details and set up everything needed to get started.
Quality Assurance Implementation: Our team will then implement the quality assurance protocols on your selected products or processes.
Delivery: Deliver cargos by sea or by air according to requirement.
Packaging and Delivery
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Packing detail: |
Packing with wooden cases, provide different solutions of shipping way. |
|
Payment: |
We accept many payment term, such as T/T, Western Union, L/C. |
|
Warranty period: |
One-year warranty, Installation, and commissioning of specific products. |
|
Delivery time: |
Most of our products are in stock and can be delivered upon payment. The delivery time usually does not exceed 15 days. |

Our Certificates

As one of the most professional secondary injection relay test set manufacturers and suppliers in China, we're featured by quality products and competitive price. Please rest assured to buy cheap secondary injection relay test set made in China here from our factory.
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