HUAYI: Professional AC Hipot Tester Manufacturer

 

Wuhan HUAYI Electric Power Technology Co.,Ltd. (HUAYI for short) is a professional manufacturer in China, researching and manufacturing electric testing equipment. HUAYI insist developing and marketing independently, and make efforts to improve the products quality, reduce cost, and improve efficiency.

 

 
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Why Choose Us

Rich Experience

The company was established in 2005 and has more than ten years of professional experience. It is one of the earliest manufacturers of high-voltage testers in China.

Professional Technology Support

Specialize in testing and solutions for more than 18 years. Own experienced engineers. Professional on delivery, installation, debugging, and training.

ISO Certification

We have a professional R&D technical team and strict quality control to ensure safety, accuracy and efficiency. Passed ISO9001 certification and obtained relevant patent certificates.

24 hours After-sales

Professional after-sales service, paying attention to customers' feedback about products; Providing solutions within 24 hours, if the customers have any problem; Act quickly and efficiently.

 

Product Parameter

 

Capacity(kVA)

1

 

Output voltage(kV)

Range

0~5kV

Error

±(5%r+3d)

 

Leakage current(mA)

range

0.2-200mA

Error

±(5%r+3d)

 

Alarm current(mA)

0.2-200mA

 

Duration

1~99s

 

Dimension

440mm×390mm×235mm3

 

Weight

17kg

 

Temperature

0~40℃

 

Relative humidity

≤80%

 

Power supply

220V±10%,50Hz

 

 

Video

 

 

 

Key Components of an AC Hipot Tester

A typical AC Hipot Tester consists of several key components:

High Voltage Power Supply

Generates the high voltage needed for testing.

01

Control Unit

Allows users to set test parameters, such as the test voltage, test duration, and monitoring parameters.

02

Output Terminals and Cables

These are used to connect the tester to the equipment under test.

03

Measuring Instruments

These monitor the leakage current and ensure it is within the acceptable limits.

04

Safety Features

Built-in interlocks, alarms, and automatic shutdown features to prevent accidents during testing.

05

 

 
Key Features and Benefits of AC Hipot Testers
 
01/

Voltage Options: AC hipot testers offer a range of voltage options to suit different testing requirements. Enables accurate testing of insulation strength by applying controlled high AC voltages to ensure equipment can withstand operational stresses.

02/

Leakage Current Measurement: These testers can measure the leakage current flowing through the insulation during the hi-pot test. Monitoring this current helps identify any insulation weaknesses or defects.

03/

Test Duration Control: AC hipot testers provide the ability to control the duration of the test, allowing technicians to customize the testing process based on specific requirements.

04/

Digital Display and Easy Operation: Features clear digital meters or touchscreens for real-time monitoring of voltage, current, and leakage values.

05/

Safety Features: Modern hipot testers come equipped with safety features, such as overvoltage protection, ground fault detection, and interlock systems. These features ensure the safety of technicians and prevent damage to the equipment under test.

06/

Data Logging and Reporting: AC hipot testers often have built-in data logging capabilities, allowing for the storage and analysis of test results. This facilitates documentation and reporting, ensuring compliance with standards and enabling traceability.

 

AC vs. DC Hipot Tester: Side-by-Side Comparison

 

 

Feature

AC Hipot Test

DC Hipot Test

Voltage Type

Alternating (50/60 Hz)

Constant unidirectional

Best For

General AC equipment, transformers

Cables, motors, high-capacitance DUTs

Stress Polarity

Alternates (positive & negative)

Single polarity (positive or negative)

Capacitive Current

Continuous charging current

Temporary charging, then steady

Discharge Needed?

No

Yes (especially for high-capacitance DUTs)

Standard Compliance

Required for most safety standards

Accepted for specific applications

Equipment Size

Higher power demand

Smaller units possible

Leakage Detection

Includes capacitive + resistive

Primarily resistive

 

Application of AC Hipot Tester
 

Ensuring Electrical Safety: AC hipot testers are crucial in verifying electrical insulation in products and ensuring they are safe for use. They are widely used in the manufacturing of electrical appliances, cables, and components to prevent electric shock hazards.

 

Manufacturing: In the industrial manufacturing sector, AC hipot testers play a vital role in quality control. They are used to ensure that products meet safety standards and regulations, which is essential for maintaining brand integrity and consumer trust.

 

Preventive Maintenance and Troubleshooting: Beyond manufacturing, these testers are used in the maintenance of electrical systems. They help in identifying insulation breakdowns, preventing potential failures and accidents in industrial settings.

 

Compliance with Industry Standards: AC hipot testers are essential for industries to comply with various national and international electrical safety standards. They are used in testing a wide range of products, from small household appliances to large industrial machinery.

VLF AC Hipot Tester

Usage Requirements

 

50KVA 230KV AC Hipot Tester With Non-partial Discharge

Proper Grounding: Always ground the equipment under test and ensure that the tester is grounded properly to prevent electrical shocks.

 

PPE (Personal Protective Equipment): Personnel should wear insulating gloves, rubber boots, and face shields to minimize the risk of electric shock.

 

Test Area Safety: Set up clear boundaries around the test area to keep unauthorized personnel at a safe distance. Place warning signs to alert people of the ongoing test.

 

Calibration: It is essential to ensure that the DC Hipot Tester is calibrated correctly before use to minimize the chances of errors during testing.

 

Regular Inspections: Inspect the tester for damage or wear, especially cables and connectors. Ensure that the insulation of the test equipment is intact.

 

Storage: Store the tester in a dry, cool place when not in use. Use a protective case to shield it from physical damage.

 

How To Cooperate With Us

 

 

Inquiry: You can contact us online or sending us an inquiry. Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
Phone Number: (+86)-18062012971/whatsapp:+8618064115448
E-mail: sales@sinohipot.com/ tina@sinohipot.com

 

Custom Plan Development: During the consultation, we’ll evaluate your specific requirements and together, craft a custom quality assurance plan tailored to your needs.

 

Agreement and Setup: Once you’re satisfied with the plan, we’ll finalize the details and set up everything needed to get started.

 

Quality Assurance Implementation: Our team will then implement the quality assurance protocols on your selected products or processes.

 

Delivery: Deliver cargos by sea or by air according to requirement. 

 

Packaging and Delivery

 

 

Packing detail:

Packing with wooden cases, provide different solutions of shipping way.

Payment:

We accept many payment term, such as T/T, Western Union, L/C.

Warranty period:

One-year warranty, Installation, and commissioning of specific products.

Delivery time:

Most of our products are in stock and can be delivered upon payment. The delivery time usually does not exceed 15 days.

 

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Our Certificates

 

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FAQ

Q: When can I get the price?

A: Usually we quote within 24 hours after we get your inquiry.

Q: What is your minimum order quantity, can you send me samples?

A: Our minimum order quantity is 1 set, and the sample shipping fee needs to be provided by you.

Q: Do you have the products in stock

A: Most Of our tester has stock.You can contact us to make sure

Q: Is there the products tested before shipping?

A: Our products undergo factory testing and are accompanied by reports.

Q: Would you have a discount?

A: Yes we could offer different discount according to your order quantity. We also hold regular promotional activities every year.

Q: Have your products been exported?

A: We have more than 10 years of export experience. Please contact us to confirm if there is a local partner.

Q: What about the transportation?

A: Usually we take door to door express delivery ,cause it's more convenient and fast.

Q: What is AC hipot tester?

A: AC hipot tester are specialized instruments used to assess the insulation integrity of electrical equipment, including transformers. These testers apply high voltage to the device under test (DUT) to check for any potential insulation breakdown. By subjecting transformers to high-potential stress, technicians and engineers can ensure their safety and reliability.

Q: How does regular use of a DC Hipot Tester contribute to electrical safety?

A: Regular testing with a DC Hipot Tester helps assess insulation integrity and detect potential failures before they escalate, ensuring electrical systems operate safely within specified limits.

Q: What does a high-pass result indicate in DC hipot testing?

A: A high-pass result indicates that the insulation can withstand the applied high voltage effectively, preventing current leakage.

Q: What is leakage current in Hipot testing?

A: Leakage current is the small amount of current that flows through insulation when high voltage is applied. It indicates the quality of insulation — too high a value means potential insulation failure.

Q: How long should the test voltage be applied?

A: Typically 1 minute, though production line testing may use 1–2 seconds with the same stress level to save time if equipment is verified safe.

Q: What is the difference between insulation resistance testing and Hipot testing?

A: Insulation resistance test: Applies low DC voltage (e.g., 500V) and measures resistance in megaohms.
Hipot test: Applies high voltage (e.g., 2000V AC) and measures leakage current.
The Hipot test stresses insulation more severely.

Q: Can an AC hipot tester test DC circuits?

A: It can test DC circuits if designed with proper filtering and grounding, but generally a DC Hipot Tester is preferred to avoid charging capacitors and causing false failures.

Q: How to select the right AC hipot tester for your application?

A: Maximum output voltage and current needed.
Compliance with industry standards.
Accuracy and resolution.
Automation features.
Built-in safety functions and discharge circuitry.

As one of the most professional ac hipot tester manufacturers and suppliers in China, we're featured by quality products and competitive price. Please rest assured to buy cheap ac hipot tester made in China here from our factory.

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