Product Introduction
The comprehensive test station system mainly consists of a power frequency test transformer system, a lightning impulse generator system, a microcomputer-based measurement and control system for transformer tests, an intermediate transformer, a voltage regulator, a compensation capacitor tower, voltage and current transformers, and a variable frequency power supply. It is applicable for 52kV/50MVA power transformers' lightning impulse tests, external applied voltage tests, temperature rise tests, no-load losses, impedance, voltage accuracy, induction withstand voltage tests, and partial discharge tests.
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Test station configuration |
Object: 52kV and below the power transformers |
|
200kV/1A |
External bushing External withstand voltage / partial discharge test |
|
Variable Frequency power supply Compensation capacitor tower Intermediate transformer Temperature monitor Power analyzer Infrared gun-type thermometer Adjustable compensation reactor Precision voltage transformer Precision current transformer |
No-load loss test Short-circuit impedance test Load loss test Temperature rise test Inductive withstand voltage test |
Product Parameter
|
No |
Name |
Model/parameters |
Test item |
Qty |
Brand |
|
1 |
Integrated Test System |
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|
1.1 |
LV switchgear cabinet |
Control of the low-voltage circuit |
System Control Unit |
1 set |
|
|
1.2 |
HV switchgear cabinet |
Used for switching the range of the high-voltage voltage transformer and high-voltage current transformer by controlling the position. |
System Control Unit |
1 SET |
|
|
1.3 |
high-voltage current transformer |
Accuracy grade: 0.02 grade Current range: 5 - 1000/1A Voltage level: 85kV |
No-load loss and no-load current measurement, load loss measurement and short-circuit impedance measurement, induction withstand voltage test, temperature rise test |
3EA |
|
|
1.4 |
high-voltage voltage transformer |
Accuracy grade: 0.02 grade Voltage range: 85 kV / 0.1 kV |
No-load loss and no-load current measurement, load loss measurement and short-circuit impedance measurement, induction withstand voltage test, temperature rise test |
3EA |
|
|
1.6 |
PD-free variable frequency source |
capacity:800kVA ◆power supply voltage AC 0.4kV±10% ◆power supply frequency:50Hz±5Hz ◆Output power supply voltage: 0~80kV adjustable ◆Output power frequency:40~200Hz adjustable |
Inductive withstand voltage test, partial discharge test |
1SET |
|
|
1.7 |
Power rate analyzer |
WT500 |
No-load test |
1set |
|
|
1.8 |
PD-Free intermediate transformer |
TYS-2000kVA/ Electrically operated non-excited tap changer for voltage adjustment, with 0.8kV/(8, 12, 24, 48, 80)kV multiple voltage levels. Partial discharge is less than 30pC. |
No-load loss and no-load current measurement, load loss measurement and short-circuit impedance measurement, induction withstand voltage test, temperature rise test |
1set |
|
|
1.9 |
Compensation capacitor device |
10000kvar, Each capacitor is equipped with 12kV, and the capacitor bank is configured in a star-cotangent automatic switching mode. |
Measurement of load loss and short-circuit impedance at 52kV voltage level, and temperature rise test |
1set |
|
|
2 |
Integrated Test Control System |
||||
|
2.1 |
Test control console |
Standard type flat-panel box-type operation platform 2.4*0.8*1.0 |
System Integration Console |
1EA |
|
|
2.2 |
Computer and Accessories |
HP computer (Core i5-12400, 8G memory, 256 SSD hard drive) Samsung 27-inch curved screen display HP laser M104A printer 220V isolation transformer Shantech silent UPS power supply 3kVA |
Hardware required for system integration |
1SET |
|
|
2.3 |
Test software |
It is developed using the laboratory virtual instrument industrial control platform and is used for the control of comprehensive experiments. |
System integration software |
1SET |
|
|
2.4 |
PLC control system |
Siemens PLC, S7-200CN Omron 24V relay Minkwei 24V switching power supply |
System integration control |
1SET |
|
|
3 |
Power frequency withstand voltage test system |
||||
|
3.1 |
power frequency testing transformer |
YDTW-200kVA/200kV |
Power frequency withstand voltage and partial discharge test |
||
|
3.2 |
protective resistor |
GWR-200kV-1A |
|||
|
3.3 |
Capacitive divider |
TRF-200kV/400pF |
|||
|
3.4 |
control cabinet |
GGD-380 |
|||
|
3.5 |
Column-type voltage regulator |
TYDZ-200kVA/380/0-0.4kV |
|||
|
3.6 |
overvoltage protection |
NSP-2012 |
|||
|
3.7 |
compensation reactor |
DBK-200kVA/200kV |
|||
|
3.8 |
computer testing and control system |
ATK-2 |
|||
|
3.9 |
peak voltmeter |
PV2-1 |
|||
|
4 |
Other instruments and meters |
||||
|
5.1 |
PD detector |
GCJF-2018 |
PD test |
1set |
|
|
5.2 |
DC resistance tester |
DC resistance test |
1set |
||
|
temperature rise test |
1set |
||||
|
5.3 |
temperature monitor |
TP-9000 |
temperature rise test |
1set |
|
|
6 |
Other |
||||
|
6-1 |
wires and cables |
Except for the power supply inlet |
On-site equipment connection |
1set |
|
|
6-2 |
wall bushing |
52kV/1000A |
3set |
/ |
|
|
6-3 |
Delivery, installation and commissioning fee |
||||
Product Feature And Application
1) The industrial control computer for the test bench runs on the Windows operating system. The test software is in a fully english language environment. During the test process, simply clicking the corresponding buttons with the mouse will automatically complete the entire test item. All test data is displayed on the screen in real time. During the test, the display is automatically locked for a moment to facilitate the operators' reading of the values.
2) The measurement is carried out using our power analyzer. The data from the power analyzer is sent to the computer via the network port and participates in the control, protection, measurement, and calculation of the entire system. The no-load loss and load loss values can be immediately converted on the computer.
3) The voltage transformer and current transformer adopt an oil-immersed insulation bucket structure and are adjusted electrically. They can be operated directly on the computer, and the results are displayed on the computer.
4) The test software includes password protection. It can be set so that the operators must enter a number and password before they can start working, and the test data is recorded in the hard disk database. At the same time, all test data can be saved in Access database format to form historical archives, which is convenient for future query and analysis.
5) The industrial control computer for the test bench is equipped with a CD burner and a USB universal serial bus interface. Users can back up or transfer the test data by burning a CD or connecting an external removable storage device.
6) The control cabinet and the computer communicate via optical fiber for signal transmission. The computer transmits the operation instructions to the control cabinet, which converts them into the action signals of the contactors. At the same time, the action information of the contactors and the measurement reference parameters are uploaded to the computer.
7) A liquid crystal display panel is installed on the control cabinet body to display the action information of all contactors and the measurement reference parameters. It can operate all the contactors' actions without the control of the computer.
8) To prevent abnormal situations during the test, the system has set multiple protection measures to ensure the safety of equipment and personnel in abnormal situations.
9) In the automatic test bench, in addition to automatic measurement, manual operation (clicking buttons in the computer program) can also be used according to the test requirements to select the current transformer and voltage transformer positions, and operate all switch actions arbitrarily.
10) Mechanical emergency stop buttons are provided on the test bench and the control cabinet to immediately disconnect the test circuit in case of emergency, ensuring the safety of personnel, equipment, and the tested object.
About Us
Wuhan Huayi Electric Power Technology Co., Ltd
HUAYI is a professional manufacturer in China that researches and manufactures electric testing equipment. Established in 2005, the company is one of the earliest manufacturers of high-voltage testers in China. HUAYI insists on developing and marketing its products independently and makes efforts to improve product quality, reduce costs, and enhance efficiency.
HUAYI is committed to preventative, maintenance, troubleshooting, and commissioning. With ISO-certified professional engineering support and Satisfactory customer service, our brand has been recognized and supported by a wide range of users.
large enterprise scale
Efficient and precise processing and testing equipment. We have our factory, engineers, and service team.
Standardized Production
Passed ISO9001 certification and obtained relevant patent certificates.
High-Quality Customized Services
No intermediate links, providing one-stop service from design, processing, mold trial to mass production.

Our certification

Our engineering team

Customers visiting

Our workshop

Our Service
Create a comprehensive solution for customers
01
Pre-sale service
Conduct product consultation, product promotion, and marketing activities, and provide technical support for customer needs.
02
Delivery service
Packing with wooden cases, provide different solutions of shipping way, accept different payment way. Save shipping cost and make sure the products arrive well.
03
After-sales service
Installation and commissioning of specific products; Respond to consumer questions, answer consumer inquiries, and deal with consumer comments.

FAQ
1. Delivery: Fast delivery and Flexible mode of transportation
2. Payment: Choose payment terms and a convenient payment method
3. Sales service: 24-hour online contact, choose the right model of equipment according to your request, give the best offer, support customization
4. Warranty period: All machine quality guarantees for one year, and lifetime technical support for you. Online response to customers' technical problems.
Please get in touch with us if you have any questions about products, prices, technology solutions, or services. We will always be with you.
Our address
Gaoxin 4th Road, No.40, Wuhan City, China
Phone Number
(86)-18062012971/+8618064115448 WhatsApp
sales@sinohipot.com/ tina@sinohipot.com


One-stop high voltage test equipment Factory in China
Send your inquiry about test equipment to us and experience the professional solutions it can have on your business or brand. With our technology solutions and products, you can elevate your products, captivate your customers, and unlock new opportunities for growth and success in the electric industy.
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