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Intelligent Comprehensive Transformer Testing System
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Intelligent Comprehensive Transformer Testing System

Intelligent Comprehensive Transformer Testing System

Model Comprehensive Test Station
1. Based on IEC standard.
2.Automatically test method.
3. Multifunctional test bench and software.
4. Protection features
Product Introduction

The comprehensive test station system mainly consists of a power frequency test transformer system, a lightning impulse generator system, a microcomputer-based measurement and control system for transformer tests, an intermediate transformer, a voltage regulator, a compensation capacitor tower, voltage and current transformers, and a variable frequency power supply. It is applicable for 52kV/50MVA power transformers' lightning impulse tests, external applied voltage tests, temperature rise tests, no-load losses, impedance, voltage accuracy, induction withstand voltage tests, and partial discharge tests.

 

Test station configuration

Object: 52kV and below the power transformers

200kV/1A
oil-immersed transformer

External bushing

External withstand voltage / partial discharge test

Variable Frequency power supply

Compensation capacitor tower

Intermediate transformer

Temperature monitor

Power analyzer

Infrared gun-type thermometer

Adjustable compensation reactor

Precision voltage transformer

Precision current transformer

No-load loss test

Short-circuit impedance test

Load loss test

Temperature rise test

Inductive withstand voltage test

 

Product Parameter

 

No

Name

Model/parameters

Test item

Qty

Brand

1

Integrated Test System

1.1

LV switchgear cabinet

Control of the low-voltage circuit

System Control Unit

1 set

 

1.2

HV switchgear cabinet

Used for switching the range of the high-voltage voltage transformer and high-voltage current transformer by controlling the position.

System Control Unit

1 SET

 

1.3

high-voltage current transformer

Accuracy grade: 0.02 grade

Current range: 5 - 1000/1A

Voltage level: 85kV

No-load loss and no-load current measurement, load loss measurement and short-circuit impedance measurement, induction withstand voltage test, temperature rise test

3EA

 

1.4

high-voltage voltage transformer

Accuracy grade: 0.02 grade

Voltage range: 85 kV / 0.1 kV

No-load loss and no-load current measurement, load loss measurement and short-circuit impedance measurement, induction withstand voltage test, temperature rise test

3EA

 

1.6

PD-free variable frequency source

capacity:800kVA

◆power supply voltage AC 0.4kV±10%

◆power supply frequency:50Hz±5Hz

◆Output power supply voltage: 0~80kV adjustable

◆Output power frequency:40~200Hz adjustable

Inductive withstand voltage test, partial discharge test

1SET

 

1.7

Power rate analyzer

WT500

No-load test

1set

 

1.8

PD-Free intermediate transformer

TYS-2000kVA/ Electrically operated non-excited tap changer for voltage adjustment, with 0.8kV/(8, 12, 24, 48, 80)kV multiple voltage levels. Partial discharge is less than 30pC.

No-load loss and no-load current measurement, load loss measurement and short-circuit impedance measurement, induction withstand voltage test, temperature rise test

1set

 

1.9

Compensation capacitor device

10000kvar, Each capacitor is equipped with 12kV, and the capacitor bank is configured in a star-cotangent automatic switching mode.

Measurement of load loss and short-circuit impedance at 52kV voltage level, and temperature rise test

1set

 

2

Integrated Test Control System

2.1

Test control console

Standard type flat-panel box-type operation platform 2.4*0.8*1.0

System Integration Console

1EA

 

2.2

Computer and Accessories

HP computer (Core i5-12400, 8G memory, 256 SSD hard drive)

Samsung 27-inch curved screen display

HP laser M104A printer

220V isolation transformer

Shantech silent UPS power supply 3kVA

Hardware required for system integration

1SET

 

2.3

Test software

It is developed using the laboratory virtual instrument industrial control platform and is used for the control of comprehensive experiments.

System integration software

1SET

 

2.4

PLC control system

Siemens PLC, S7-200CN

Omron 24V relay

Minkwei 24V switching power supply

System integration control

1SET

 

3

Power frequency withstand voltage test system

3.1

power frequency testing transformer

YDTW-200kVA/200kV

Power frequency withstand voltage and partial discharge test

   

3.2

protective resistor

GWR-200kV-1A

   

3.3

Capacitive divider

TRF-200kV/400pF

   

3.4

control cabinet

GGD-380

   

3.5

Column-type voltage regulator

TYDZ-200kVA/380/0-0.4kV

   

3.6

overvoltage protection

NSP-2012

   

3.7

compensation reactor

DBK-200kVA/200kV

   

3.8

computer testing and control system

ATK-2

   

3.9

peak voltmeter

PV2-1

   

4

Other instruments and meters

5.1

PD detector

GCJF-2018

PD test

1set

 

5.2

DC resistance tester

 

DC resistance test

1set

 
 

temperature rise test

1set

 

5.3

temperature monitor

TP-9000

temperature rise test

1set

 

6

Other

6-1

wires and cables

Except for the power supply inlet

On-site equipment connection

1set

 

6-2

wall bushing

52kV/1000A

 

3set

/

6-3

Delivery, installation and commissioning fee

       

 

Product Feature And Application

 

1) The industrial control computer for the test bench runs on the Windows operating system. The test software is in a fully english language environment. During the test process, simply clicking the corresponding buttons with the mouse will automatically complete the entire test item. All test data is displayed on the screen in real time. During the test, the display is automatically locked for a moment to facilitate the operators' reading of the values.

2) The measurement is carried out using our power analyzer. The data from the power analyzer is sent to the computer via the network port and participates in the control, protection, measurement, and calculation of the entire system. The no-load loss and load loss values can be immediately converted on the computer.

3) The voltage transformer and current transformer adopt an oil-immersed insulation bucket structure and are adjusted electrically. They can be operated directly on the computer, and the results are displayed on the computer.

4) The test software includes password protection. It can be set so that the operators must enter a number and password before they can start working, and the test data is recorded in the hard disk database. At the same time, all test data can be saved in Access database format to form historical archives, which is convenient for future query and analysis.

5) The industrial control computer for the test bench is equipped with a CD burner and a USB universal serial bus interface. Users can back up or transfer the test data by burning a CD or connecting an external removable storage device.

6) The control cabinet and the computer communicate via optical fiber for signal transmission. The computer transmits the operation instructions to the control cabinet, which converts them into the action signals of the contactors. At the same time, the action information of the contactors and the measurement reference parameters are uploaded to the computer.

7) A liquid crystal display panel is installed on the control cabinet body to display the action information of all contactors and the measurement reference parameters. It can operate all the contactors' actions without the control of the computer.

8) To prevent abnormal situations during the test, the system has set multiple protection measures to ensure the safety of equipment and personnel in abnormal situations.

9) In the automatic test bench, in addition to automatic measurement, manual operation (clicking buttons in the computer program) can also be used according to the test requirements to select the current transformer and voltage transformer positions, and operate all switch actions arbitrarily.

10) Mechanical emergency stop buttons are provided on the test bench and the control cabinet to immediately disconnect the test circuit in case of emergency, ensuring the safety of personnel, equipment, and the tested object.

 

 

About Us

 

 

 

Wuhan Huayi Electric Power Technology Co., Ltd

 

HUAYI is a professional manufacturer in China that researches and manufactures electric testing equipment. Established in 2005, the company is one of the earliest manufacturers of high-voltage testers in China. HUAYI insists on developing and marketing its products independently and makes efforts to improve product quality, reduce costs, and enhance efficiency.
HUAYI is committed to preventative, maintenance, troubleshooting, and commissioning. With ISO-certified professional engineering support and Satisfactory customer service, our brand has been recognized and supported by a wide range of users.

 
01
 

large enterprise scale

Efficient and precise processing and testing equipment. We have our factory, engineers, and service team.

 
02
 

Standardized Production

Passed ISO9001 certification and obtained relevant patent certificates.

 
03
 

High-Quality Customized Services

No intermediate links, providing one-stop service from design, processing, mold trial to mass production.

company

 

 

Our certification

 

Certificates -2

 

 

Our engineering team

 

test onsite

 

Customers visiting

 

customer visit

 

Our workshop

 

factory

Our Service

Create a comprehensive solution for customers

01

Pre-sale service

Conduct product consultation, product promotion, and marketing activities, and provide technical support for customer needs.

02

Delivery service

Packing with wooden cases, provide different solutions of shipping way, accept different payment way. Save shipping cost and make sure the products arrive well.

03

After-sales service

Installation and commissioning of specific products; Respond to consumer questions, answer consumer inquiries, and deal with consumer comments.

packing
 

FAQ

 

1. Delivery: Fast delivery and Flexible mode of transportation
2. Payment: Choose payment terms and a convenient payment method
3. Sales service: 24-hour online contact, choose the right model of equipment according to your request, give the best offer, support customization
4. Warranty period: All machine quality guarantees for one year, and lifetime technical support for you. Online response to customers' technical problems.

 

How To Cooperate With Us?

Please get in touch with us if you have any questions about products, prices, technology solutions, or services. We will always be with you.

Our address

Gaoxin 4th Road, No.40, Wuhan City, China

Phone Number

(86)-18062012971/+8618064115448 WhatsApp

E-mail

sales@sinohipot.com/ tina@sinohipot.com

HUAYI
220KV GIS 2
One-stop high voltage test equipment Factory in China

 Send your inquiry about test equipment to us and experience the professional solutions it can have on your business or brand. With our technology solutions and products, you can elevate your products, captivate your customers, and unlock new opportunities for growth and success in the electric industy.

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