Knowledge

Test Transformer (The Tank) for AC hipot test — what it is and when to use it

May 27, 2026 Leave a message

Q: I see a big metal box with bushings on top - a test transformer? When should I use this instead of the reactor stack?

 

A: Yes - a conventional test transformer is a simple step-up transformer (220/380V in, 10–300 kV out). Best tool for small, low-capacitance loads like CTs, PTs, bushings, and short cables (< 25 m).

 

When to use it:

You are testing...

Capacitance

Test TX?

Why?

CT (current transformer)

50–200 pF

✅ Best

Tiny load - TX drives it easily

PT (potential transformer)

100–500 pF

✅ Best

Same reason

Small bushing

100–500 pF

✅ Best

Simple resistive load

Short cable < 100 m

< 20 nF

✅ Good

Low enough charging current

GIS bay (circuit breaker)

5–50 nF

✅ Acceptable

Moderate C - OK with margin

5 km power cable

1 μF+

❌ Bad

Huge current - see FAQ 5

Generator stator

1 μF+

❌ Not good

Same problem

 

Approximate cost (new, 2025):

 50 kV / 5 kVA test TX: $8,000–15,000

100 kV / 10 kVA test TX: $20,000–40,000

200 kV / 50 kVA: $50,000+ - but rare; people switch to SR at this level

 

Where used: Factory test labs (CT/PT/bushing mfr), switchgear factories, small repair shops.

Pro tip: "100 kV / 10 kVA" rating means it can supply 10 kVA into a resistive load at 100 kV.  But into a capacitive cable, the charging current may exceed 10 kVA - even at correct voltage. That is the #1 way beginners destroy test transformers.

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