Intelligent Contact Resistance Tester
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Intelligent Contact Resistance Tester

Intelligent Contact Resistance Tester

Model number: HLY-200C 1. Test current of the Tester is DC 100A and 200A.
2. Portable and easy to operate.
3. Support Customization.
Product Introduction
 
HLY Contact Resistance Tester measures up to the latest power system standards--DL/T845.4-2004, designed for measuring loop resistance of Switching Control Equipment using High-frequency switching power supply technology and digital circuit technology.  The test current of the Tester is DC 100A and 200A, which is recommended in the national standards. The tester can measure the loop resistance at this value and display the result in digital and with functions of storage, printing, and time setting. Another 50A and 150A are optional. It is high precision and good stability, and can meet most power systems' requirements in onsite high-voltage switchgear maintenance and high-voltage switchgear factory loop resistance measurement.
 
Product Parameter

 

HLY-200C

HLY-200A

HLY-100A

HLY-100B

HLY-100C

Test range

0~2999.9μΩ

0~1999 μΩ

0~1999 μΩ

1~1999μΩ

0~2999.9μΩ

Resolution

0~99.99, 0.01μΩ

100.0~2999.9, 0.1μΩ

1μΩ

1μΩ

1μΩ

0~99.99, 0.01μΩ

100.0~2999.9, 0.1μΩ

Measured current

DC 50A, 100A, 150A, 200A fixed output

DC 50A,100A, 150A, 200A fixed output

DC 0~100A

DC 50A,100A Two-gear output

DC 50A, 100A fixed output

Accuracy

±(0.5% rd+2d)

0.5%±1d

0.5%±1d

0.5%±1d

±(0.5% rd+2d)

Continuous working time

5s~599s

5s~599s

5s~599s

5s~599s

5s~599s

Display

LCD

LCD

LCD

LCD

LCD

Connection

USB

USB

USB

USB

USB

Power supply

AC220V±10% 50Hz

AC220V±10% 50Hz

AC220V±10%,50Hz

AC220V±10%,50Hz

AC220V±10% 50Hz

Power

1200W

 

 

 

600W

Max storage

200

200

200

200

200

Service conditions

Temperature -10℃~40℃, humidity:≤80%RH

Temperature -10℃~40℃, humidity:≤80%RH

Temperature:-10℃~40℃;humidity:≤80%RH

Temperature:-10℃~40℃;humidity:≤80%RH

Temperature -10℃~40℃, humidity:≤80%RH

Printer

Built-in

No

No

No

Built-in

Dimension

380×310×260 mm

370×320×260 mm

300×290×220mm3

300×290×220mm3

360×300×250 mm

Weight

11Kg(not including accessory)

9.6Kg(not including accessory)

6kg(not including accessory)

6kg(not including accessory)

8Kg(not including accessory)

 

Product Feature And Application

 

High-Precision Contact Resistance Tester (200A) – Product Features

1. High-Stability Continuous Current Output

Utilizing advanced constant-current power technology, this unit provides stable and continuous high-current output. Unlike traditional pulsed power supplies that only offer instantaneous current, our system effectively pierces contact oxide layers to ensure laboratory-grade accuracy. Even under strong electromagnetic interference, the digital display remains rock-solid with a ±1 digit stability, ensuring excellent reproducibility.

2. Ultra-High Resolution & Precision

Engineered for extreme accuracy, the tester features a dual-channel, high-speed 16-bit Sigma-Delta (Σ-Δ) ADC combined with advanced digital signal processing (DSP). This enables an industry-leading measurement resolution of up to 0.01μΩ, making it ideal for detecting even the most minute degradation in switchgear contacts.

3. Intelligent Auto-Ranging & Thermal Protection

Driven by a high-performance microprocessor, the system automatically selects the optimal measurement range based on signal strength to guarantee maximum precision. For enhanced reliability, an integrated over-temperature protection circuit automatically halts output if the device exceeds its rated thermal limit, ensuring both operator and hardware safety.

4. Industrial-Grade Build with Temperature Compensation

Built with premium imported components and a sophisticated temperature-compensation circuit to eliminate thermal drift in field conditions. The unit's ruggedized design is further enhanced by military-grade connectors, providing superior shock resistance and reliable connectivity in harsh substation environments.

5. Versatile High-Power Output Options

Designed for flexibility, the device offers selectable test currents of 50A, 100A, 150A, or 200A. With adjustable measurement durations spanning from 5s to 599s, it provides more testing power and versatility than standard equipment, catering to diverse international testing standards.

6. Intuitive HMI & Real-time Reporting

Features a user-friendly Human-Machine Interface (HMI) with a high-precision rotary encoder for rapid data entry. The system includes an integrated real-time clock for timestamping and a built-in thermal printer, allowing for immediate, on-site documentation of test results.

7. Seamless USB Data Management & Analysis

Equipped with a high-speed USB interface for effortless data export to U-disks. Combined with our powerful PC management software, users can perform advanced data analysis, trend tracking, and generate comprehensive maintenance reports for long-term asset management.

8. Compact, Field-Portable Design

Optimized for the mobile engineer, the instrument features a highly compact volume and lightweight build. Its extreme portability makes it the perfect solution for field inspections at remote substations, wind farms, and industrial plants.

 

Prodection Details
4
Panel
5
case
6
accessor
2
show

 

Accessory

 

Serial Number

Name

Amount

1

Mainframe

one

2

Test line (high current line 6m*2, high current test clps *2, voltage test line 6m*2)

one

3

Ground lead

one

4

10A Fuse

three

5

Accessory package

one

6

AC 220V Power line

one

7

Specification

one

8

Inspection Report

one

9

Certification

one

 

Production line for CRM

 

produdct

FAQ

 

Q: The contact resistance of a circuit breaker is often as low as 30 μΩ. Why should I worry if it rises to 100 μΩ? It's still a tiny number.

A: It is a matter of Thermal Runaway driven by the P = I²R law.

The Math: In a 2000A system, a 50 μΩ resistance generates 200 Watts of heat at a single contact point. If it rises to 150 μΩ, it generates 600 Watts.

The Consequence: Because GIS and breakers are sealed, this heat cannot escape. It causes the metal to expand, oxidizes the silver plating, and decomposes the SF6 gas into acids.

The Verdict: A small rise in μΩ is the "first symptom" of a catastrophic equipment failure.

 

Q: My digital multimeter has a "low resistance" mode. Can I use it to check the busbar joints?

A: No. A multimeter uses a tiny sensing current (milliamps), which is useless for power equipment.

The Oxide Film: Contact surfaces naturally develop a microscopic layer of oxidation. A multimeter's low voltage cannot "break through" this film, leading to a false-high or fluctuating reading.

The Breakthrough: A high-current source (100A+) creates enough potential difference to effectively "pierce" the surface contamination, establishing a true metal-to-metal measurement that reflects the equipment's actual performance under load.

Standard Rule: IEC 62271-1 specifies a minimum of 50A DC for these tests, with 100A+ being the industry preferred standard for accuracy.

 

Q: My tester shows 45 μΩ. Is that good or bad?

A: There is no single "magic number." You must use the "Three-Comparison" strategy:

Factory Baseline (Birth Record): Compare the reading to the original factory test report. It should not exceed 1.2 to 1.5 times the factory value.

Phase-to-Phase: Compare A, B, and C phases. They should be within 10-20% of each other. If one phase is 80 μΩ and the others are 40 μΩ, the 80 μΩ phase is failing.

Manufacturer Limits: Check the manual. For example, a 1250A breaker might have a limit of 60 μΩ, while a 3150A breaker might be limited to 35 μΩ.

 

 

About Us

 

 

 

Wuhan Huayi Electric Power Technology Co., Ltd

 

HUAYI is a professional manufacturer in China that researches and manufactures electric testing equipment. Established in 2005, the company is one of the earliest manufacturers of high-voltage testers in China. HUAYI insists on developing and marketing its products independently and makes efforts to improve product quality, reduce costs, and enhance efficiency.
HUAYI is committed to preventative, maintenance, troubleshooting, and commissioning. With ISO-certified professional engineering support and Satisfactory customer service, our brand has been recognized and supported by a wide range of users.

 
01
 

large enterprise scale

Efficient and precise processing and testing equipment. We have our factory, engineers, and service team.

 
02
 

Standardized Production

Passed ISO9001 certification and obtained relevant patent certificates.

 
03
 

High-Quality Customized Services

No intermediate links, providing one-stop service from design, processing, mold trial to mass production.

company

 

 

Our certification

 

Certificates -2

 

 

Our engineering team

 

test onsite

 

Customers visiting

 

customer visit

 

Our workshop

 

factory

Our Service

Create a comprehensive solution for customers

01

Pre-sale service

Conduct product consultation, product promotion, and marketing activities, and provide technical support for customer needs.

02

Delivery service

Packing with wooden cases, provide different solutions of shipping way, accept different payment way. Save shipping cost and make sure the products arrive well.

03

After-sales service

Installation and commissioning of specific products; Respond to consumer questions, answer consumer inquiries, and deal with consumer comments.

packing
 

FAQ

 

1. Delivery: Fast delivery and Flexible mode of transportation
2. Payment: Choose payment terms and a convenient payment method
3. Sales service: 24-hour online contact, choose the right model of equipment according to your request, give the best offer, support customization
4. Warranty period: All machine quality guarantees for one year, and lifetime technical support for you. Online response to customers' technical problems.

 

How To Cooperate With Us?

Please get in touch with us if you have any questions about products, prices, technology solutions, or services. We will always be with you.

Our address

Gaoxin 4th Road, No.40, Wuhan City, China

Phone Number

(86)-18062012971/+8618064115448 WhatsApp

E-mail

sales@sinohipot.com/ tina@sinohipot.com

HUAYI
220KV GIS 2
One-stop high voltage test equipment Factory in China

 Send your inquiry about test equipment to us and experience the professional solutions it can have on your business or brand. With our technology solutions and products, you can elevate your products, captivate your customers, and unlock new opportunities for growth and success in the electric industy.

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