Knowledge

What is no-load loss (iron loss), and how is it measured?

May 19, 2026 Leave a message

Q: What exactly is no-load loss, and what does the test procedure look like?

 

A: No-load loss (P₀), also called iron loss or core loss, is the power consumed when the transformer is energized at rated voltage and frequency with the secondary open-circuited.

Components of no-load loss:

• Hysteresis loss (~60–70% of P₀) - energy to reverse magnetic domains (∝ f × B¹·⁶).

• Eddy current loss (~25–35% of P₀) - circulating currents in laminations (∝ f² × B² × t²).

• Dielectric loss (~1–5%) + I²R in primary winding (negligible).

 

Test procedure (IEC 60076-1 / IEEE C57.12.90):

Step

Action

Notes

1

Open-circuit secondary (LV side)

Ensure safety - secondary may reach dangerous voltage

2

Apply rated Uₙ at rated f to the primary (HV side)

Waveform THD < 5%

3

Measure V, I₀, P₀

Use class 0.2 power analyzer

4

Record I₀ as % of rated current

Typically 0.5–5%

5

Correct to 20°C reference

Correction is minor for P₀

 

Typical P₀ values:

• Distribution (100 kVA–2.5 MVA): 0.3–0.8% of Pₙ

• Medium power (5–50 MVA): 0.15–0.4%

• Large power (100–500 MVA): 0.08–0.2%

• Amorphous core: ~70% lower than grain-oriented steel

 

High P₀ indicates: core degradation, interlaminar shorts, poor joints, and over-excitation.

Acceptance: measured P₀ ≤ guaranteed + 15% (IEC 60076-1).

Send Inquiry