A 3-phase test set covers the large majority of routine protection work - commonly quoted as about 80% of day-to-day tasks. Overcurrent and directional overcurrent relays, distance relays (single-end fault simulation), undervoltage/overvoltage, frequency, synchronism-check, reclosing and simple transformer overcurrent schemes all test perfectly well with three current and four voltage channels.
The 6-phase set earns its place when two synchronized three-phase quantities are required at the same time. Differential protection - transformer, generator, motor and busbar differential - is the classic case: the relay compares the current entering the protected zone (HV side) with the current leaving it (LV side). Simulating internal and external faults and tracing the differential characteristic needs simultaneous, independently phase-shifted three-phase currents on both sides.

|
Criterion |
3-phase test set |
6-phase test set |
|
Share of routine work |
~80%: overcurrent, distance, voltage, frequency, auto-reclosing |
~20%: the demanding cases below |
|
Differential protection |
Limited - cannot feed both sides with independent 3-phase currents |
Full simulation of transformer / busbar / generator / motor differential |
|
Dual-end distance testing |
Possible but with compromises |
Simultaneous two-ended fault simulation and phase-shift tests |
|
Cost & complexity |
Lower investment, lighter, easier training |
Higher investment - justified by the differential workload |
|
Recommendation |
Choose when differential relays are not in your test portfolio |
Choose when differential protection is tested in-house or planned |
Key point: 3-phase serves ~80% of routine testing; 6-phase is required for correct differential-protection simulation - buy the 6-phase if differential relays are part of your responsibility.
