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How to Measure winding resistance of transformer correctly

Jul 12, 2024 Leave a message

Measurement is made to check transformer windings and terminal connections and also both to use as reference for future measurements and to calculate the load loss values at reference (e.g. 75C) temperature. Measuring the winding resistance is done by using DC current and is very much dependent on temperature. Temperature correction is made according to the equations below:
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R2 : winding resistance at temperature t2,  R1 : winding resistance at temperature t1

Because of this, temperatures must be measured when measuring the winding resistances and temperature during measurement should be recorded as well. Winding resistances are measured between all connection terminals of windings and at all tap positions. During this, the winding temperature should also be appropriately measured and recorded. The measuring current can be obtained either from a battery or from a constant(stable) current source. The measuring current value should be high enough to obtain a correct and precise measurement and small enough not to change the winding temperature. In practice, this value should be larger than 1,2xI0 and smaller than 0,1xIN, if possible. A transformer consists of a resistance R and an inductance L connected in serial. If a voltage U is

applied to this circuit;

Here, the time coefficient depends on L/R ratio.

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As the measurement current increases, the core will be saturated and inductance will decrease. In this way, the current will reach the saturation value in a shorter time. After the current is applied to the circuit, it should wait until the current becomes stationary (complete saturation) before taking measurements, otherwise, there will be measurement errors.

 

Wuhan Huayi manufactures different models of transformer winding resistance testers. You can select the suitable one based on your test requirements. This instrument is a new generation of rapid tester that integrates the functions of a three-phase test (Yn, Y, △) and degaussing. It is an ideal device for measuring the DC resistance of large power transformers. The screen adopts a true color high-resolution industrial display, full touch operation, with english menu prompt function, easy and intuitive operation, fast test speed, high accuracy, a wide range.

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