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Major Steel Group Enhances Electrical Protection With Wuhan Huayi’s Automated Test Solutions

Sep 23, 2026 Leave a message

Wuhan, China – Wuhan Huayi Power Technology Co., Ltd. (Wuhan Huayi) is pleased to announce the successful deployment of two sets of Automated Insulation Glove and Boot Test Systems for a Tier-1 steel group in Inner Mongolia.

 

The Challenge: High-Volume Safety in Harsh Environments

The steel industry operates under intense electrical loads and complex environments. Reliable Personal Protective Equipment (PPE)-specifically insulating gloves and boots-is the final line of defense against electrocution for O&M personnel.

To manage high-frequency, large-batch testing requirements, the steel group sought a solution that moved beyond the limitations of manual voltage regulation and single-point failure modes. After rigorous technical vetting, Wuhan Huayi was selected to provide an integrated, smart testing platform.

The Innovation: Independent Multi-Channel Tripping Technology

The core advantage of the Wuhan Huayi system is its Exclusive Independent Multi-channel Tripping Technology.

Continuous Workflow: Equipped with 8 independent testing channels, each operates autonomously.

Zero-Downtime Protection: If a single glove or boot fails (breaks down) during a test, the system automatically trips and isolates only that specific channel. The remaining channels continue the test without interruption.

Efficiency Gains: This eliminates the "single-failure stop" pain point of traditional equipment, dramatically increasing the throughput of large-scale PPE inspections.

 

Precision and Intelligent Control

The system is powered by a next-generation motor-driven voltage regulator and a high-performance MCU. Key technical highlights include:

Full Automation: The entire cycle-from voltage ramping and timing to zero-return and power-off-is handled automatically, eliminating human operational error.

High-Resolution Monitoring: Real-time leakage current data is displayed with a 0.01mA resolution on a vibrant 7-inch TFT industrial touch screen.

Wireless Electrical Isolation: Utilizing anti-interference wireless transmission between the high-voltage unit and the controller, the system ensures total electrical safety for the operator.

 

Built for the Industrial Field

With an output capacity of 50kV/3kVA, the unit is engineered for stable operation in temperatures ranging from -10°C to 40°C. Its digital calibration technology replaces old potentiometer tuning, providing consistent, repeatable results that satisfy the most stringent safety audits.

Conclusion: Committed to Industrial Safety Excellence

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