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What are the most common sources of error in SFRA testing?

May 12, 2026 Leave a message

My SFRA traces are not repeatable. What could be going wrong?

 

Poor SFRA repeatability is almost always caused by measurement setup issues rather than actual transformer problems.

Error Source

Symptom

Root Cause

Fix

Poor grounding

Noise in the LF region (< 100 Hz)

Ground loop or floating reference

Connect the instrument to the tank ground pad; avoid shared paths

Cable movement

Trace changes between runs

Cable flex changes capacitance

Secure cables with tape; do not move during test

Open test lead

Flat trace (no peaks)

Break in coaxial conductor

Check continuity with the DMM before starting

Incorrect lead connection

Shifted peaks (all bands)

Swapped injection/measurement ports

Label cables; same color-coding every time

Oil temperature variation

Gradual magnitude drift

Copper expansion changes geometry

Record temp; compare only traces within ±5°C

Remaining magnetization

Distorted low-freq shape

Core saturation from prior DC test

Do SFRA before any DC test, or demagnetize the core

Environment interference

50/60 Hz spikes in the low band

Nearby energized equipment

Shut down adjacent equipment or use a notch filter

 

Best practice workflow for repeatable SFRA:
1. Perform SFRA before any DC tests (IR, winding resistance) to avoid core magnetization.
2. Record oil temperature and ambient conditions.
3. Keep the same cable routing and connection points for baseline and follow-up tests.
4. Perform a "repeatability check" - take two identical measurements without moving cables. Traces should overlay perfectly.
5. Use phase-to-phase comparison (e.g., H1-H2 vs. H2-H3) as the primary interpretation method.

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