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Test Voltage Selection — what DC voltage should I apply for cable test?

Jun 16, 2026 Leave a message

Q: My megger has 500V, 1000V, 2500V, 5000V, and 10kV. Which should I choose for LV, MV, and HV?

 

A: Applying too little voltage won't stress insulation. Too much can cause a destructive punch-through. Follow the matching table.

Standard DC Test Voltage Selection:

Cable Rated Voltage (U0/U)Insulation ClassRecommended DC Test VoltageSafety Limit (Max)
Low Voltage (LV) < 0.6/1 kVLow Voltage500V to 1000V DC1000V DC
Medium Voltage (MV) 6/10 to 20/35 kVMedium Voltage2500V or 5000V DC5000V DC
High Voltage (HV) 66 to 220 kV+High Voltage5000V or 10,000V DC10,000V DC

Why use DC for IR? A DC supply does not continuously draw capacitive charging current after the first few seconds, allowing measurement of the tiny resistive leakage current (micro-amps) flowing THROUGH the insulation.

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